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Filling technology selection

Carbonated Beverage Filling Machines: CO₂, Foam and Output Checks

Start carbonated beverage selection with an isobaric filling review that links dissolved CO₂, product temperature, pressure balance and the package. Evaluate foam losses and accepted output together; nominal bottle speed is not proof of stable carbonation.

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DXGF PET carbonated drink isobaric rinsing filling and capping monoblock from the Allot Tech catalog
Representative catalog image. Final machine configuration, output and availability are subject to project-specific confirmation.

Machine selection and configuration

DXGF carbonated beverage filling machine model references

Catalog values use a 500 ml rating basis and list a 500-2,000 ml PET range, H170-320 mm and diameter 50-115 mm. Sustainable output depends on actual filler-inlet temperature, dissolved CO2, pressure sequence, foam behavior and package suitability.

Catalog modelReference capacityMachine sizeWeightPower
DXGF14-12-54,000 BPHL2360-W1770-H2700 mm2,800 kg2.42 kW
DXGF16-16-55,000 BPHL2760-W2060-H2700 mm3,800 kg3.12 kW
DXGF24-24-88,000 BPHL2800-W2230-H2700 mm4,800 kg3.92 kW
DXGF32-32-810,000 BPHL4215-W2960-H2700 mm5,800 kg4.92 kW
DXGF40-40-1213,000 BPHL4360-W3300-H2700 mm6,800 kg7.30 kW
DXGF50-50-1218,000 BPHL5900-W4123-H2700 mm8,600 kg7.87 kW
DXGF60-60-1521,000 BPHL5770-W5288-H2700 mm10,800 kg11.00 kW
DXGF72-72-1828,000 BPHL6540-W4900-H2700 mm12,800 kg11.40 kW

Solve the operating problem before selecting a model

Problem or selection riskWhat to check and record
Foam at filling or pressure releaseLog product temperature, approved pressure conditions and foam location. Ask engineering to review balance and release sequence; do not copy another machine's settings.
Low carbonation after cappingCompare CO₂ measurements before filling and after closure using the same method. Check delays, foam loss and closure leaks before blaming the carbonator.
Glass or PET package changeProvide pressure-rated bottle and closure drawings. Verify handling parts, filling route and acceptance tests for each format.

Evidence to include in the machine inquiry

Send the beverage specification, inlet temperature and CO₂ ranges, bottle/cap approval, foam or loss records and accepted-output target. Separate mixer, chiller and filler responsibilities in writing.

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Catalog features and project configuration

What the DXGF Configuration Means for Your Project

Catalog pages 11–12 describe these DXGF features. Product-contact stainless steel is mentioned without establishing a specific grade for every project.

Catalog referenceWhat it addressesWhat the proposal must confirm
Neck-handling arrangementBottle support and transfer through the machineConfirm the neck finish, support ring, bottle weight and pressure suitability.
Liquid-level sensing and cylinder-operated valvesFilling-control features described in the catalogAgree the pressure sequence, foam response and fill acceptance on the actual beverage.
Magnetic constant-torque capping, cap-feed lift and overload protectionClosure and cap-supply reference featuresVerify the supplied capper, cap drawings, torque window and fault/restart behavior in the proposal.

Make quotations comparable

Define the Equipment Supply Boundary

Equipment blockInformation to agreeScope boundary
Prepared carbonated productTemperature, dissolved CO2, inlet pressure and stable supplyMixing, carbonation, chilling and buffer equipment must be itemized separately.
DXGF monoblockAgreed PET package, isobaric filling and closure arrangementDefine pressure controls, product loss, foam and fill-quality acceptance for the test.
Downstream transferStable capped bottles at the specified discharge conditionWarming, drying, coding, labeling and packing require explicit inclusion if needed.

Machine selection and configuration

Inputs to confirm before configuration

  • Beverage recipe and dissolved CO2 target
  • Product temperature at the filler inlet
  • Supply pressure, buffer and carbonation basis
  • Bottle and cap pressure suitability
  • Foam and fill-level acceptance criteria
  • Reference output and downstream stabilization

Machine selection and configuration

Resolve the engineering questions before requesting a model

Engineering decision guide

Continue the buyer decision path

Use these pages in sequence to understand, compare, plan, choose and prepare a project-specific request.

  1. Carbonated Beverage Filling Machines: CO₂, Foam and Output Checks

    Start carbonated beverage selection with an isobaric filling review that links dissolved CO₂, product temperature, pressure balance and the package. Evaluate foam losses and accepted output together; nominal bottle speed is not proof of stable carbonation.

  2. Filling Technology Comparison

    Compare gravity, hot-fill and isobaric routes against the same product, package, acceptance and cleaning facts.

  3. Filling Machine Capacity Guide

    Define required saleable output by bottle size, product, shift pattern and planned efficiency before comparing nominal machine rates.

  4. Filling Machine Selector

    Generate a preliminary technology route from beverage, process, package and output inputs, then verify open assumptions with an engineer.

  5. Request a Filling Machine Recommendation

    Send a structured machine brief with the known product, package, output, site and project facts, while marking unknowns openly.

Buyer questions

Frequently asked questions

Can one pressure setting serve all soft drinks?

No. Product, temperature, carbonation, package and machine design determine the reviewed operating conditions.

Is the DXGF catalog output the sellable output?

It is a reference, not an accepted-output guarantee. Define rejects, stops and product/package conditions in the test plan.

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Next machine-selection action

Request a DXGF Machine Configuration

Provide the beverage condition, bottle and cap drawings, required output for each size, utilities and destination. Identify any preparation or packing equipment you want included.