Skip to content
sales@allottech.com China / WhatsApp: +86 186 6213 1120 US: +1 818 262 0958
Build My Machine Brief
BeverageFillingMachines.comFilling technology selection center

Filling technology selection

Replace an Existing Filling Machine Without Losing the Line Interfaces

A replacement machine must solve the operating problem and fit the retained line. Start with measured interfaces, production evidence, bottle and cap data, controls, space and the exact reason for replacement.

Prepare a Replacement Review

Selection working asset

Common replacement triggers

Output gap

The filler limits sustainable output or cannot match a changed package mix.

Quality or loss

Fill inconsistency, foam, spillage, rejects or cap defects require evidence-based diagnosis.

Reliability

Recurring faults, obsolete parts or long changeovers reduce availability.

Hygiene and cleaning

The product-contact path, access or cleaning method no longer meets the operating need.

Selection working asset

Existing-line evidence to collect

  • Machine nameplate and current layout
  • Conveyor heights, directions and speeds
  • Bottle and cap drawings plus samples
  • Real production logs, stops and rejects
  • PLC, signals, voltage and control descriptions
  • Upstream and downstream machine data
  • Available floor space and access route
  • Cleaning method, product changes and utilities

Selection working asset

Replacement review sequence

  1. State the operating problem.
  2. Measure the retained interfaces.
  3. Define the target package and output.
  4. Choose what remains in the line.
  5. Review controls and utilities.
  6. Agree FAT and site acceptance evidence.

Interactive machine tool

Existing machine upgrade inquiry

Existing line review

Request an existing-line filling-machine review

Describe the machine to replace, the current package and product, and the interface problem. Allot Tech can use the facts to prepare a preliminary review.

Provide at least one contact method: business email or WhatsApp.

Bottle/cap drawings, product specifications, factory layouts, machine photos, or existing-line documents. Maximum 5 files, 8.0 MB per file, 16.0 MB total. Accepted: PDF, DWG, DXF, JPG, JPEG, PNG, WEBP, XLS, DOC, MP4, MOV, XLSX, DOCX.

Temporary email attachments

Selected files are checked by extension, file signature or container structure, and server-detected MIME when available; staged outside the media library where the server permits; attached to this inquiry email; and deleted immediately after the mail attempt. This is not permanent document storage or antivirus scanning.

Email larger or unsupported files instead

Your details are used to review and respond to this equipment inquiry. Do not include passwords, payment-card data, or other unnecessary sensitive information.

Buyer questions

Frequently asked questions

Which measurements should be collected before replacing a filler?

Record the retained conveyor heights and directions, bottle and cap data, footprint, controls, utilities, real output, losses and upstream/downstream constraints.

Last reviewed:

Next machine-selection action

Start with measured interfaces and operating evidence.

Use the upgrade inquiry to record the retained line, current problem, footprint, controls and target result.

Prepare a Replacement Review