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Filling technology selection

PET Bottle Filling Machines for Still, Hot-Fill and Carbonated Drinks

A PET bottle filling machine must match both the beverage and the bottle. XGF, RXGF and DXGF are distinct catalog families for still water, juice and tea, and carbonated drinks. A shared bottle material or neck finish does not make their filling processes interchangeable.

Send the PET Bottle Drawing
PET bottle rinsing filling and capping monoblock with bottle handling and cap feeding
Representative catalog image. Final machine configuration, output and availability are subject to project-specific confirmation.

Compare catalog machine families

Three PET Filling Machine Families: XGF, RXGF and DXGF

Compare the beverage application first. All capacities below are catalog references on a 500 ml basis, not guaranteed output on every bottle. Configuration and current availability are confirmed in the project proposal.

XGF PET water rinser filler capper from the Allot Tech 2026 catalog

XGF Water Filling Machines

Normal-pressure rinsing, filling and capping for still drinking water. Compare nine reference models from 6,000 to 42,000 BPH, then specify your bottle, cap and required operating output.

Compare XGF models and specifications
RXGF PET juice and tea filling monoblock from the Allot Tech 2026 catalog

RXGF Juice and Tea Filling Machines

PET juice and tea filling references from 4,000 to 32,000 BPH across eight models. A hot-fill proposal also needs the validated product process, bottle heat resistance and cooling sequence.

Compare RXGF models and process requirements
DXGF carbonated beverage isobaric filler from the Allot Tech 2026 catalog

DXGF Carbonated Beverage Filling Machines

Isobaric PET bottling references from 4,000 to 28,000 BPH across eight models. Compare the machine together with product temperature, dissolved CO2, pressure supply and foam acceptance.

Compare DXGF models and carbonation requirements

Machine selection and configuration

Build a PET Bottle Format Matrix Before Comparing Machines

Example specification fields, not a promise that one machine accepts every format. Obtain bottle and cap drawings plus physical samples for engineering review.

Format decisionWhat to record per SKUWhat can change on the machine
500 ml and 1.5 L bottlesSeparate drawings, required BPH and changeover frequency for each sizeFill time, transfer stability, guides and output; do not scale BPH by volume alone
Same neck, different bodyHeight, diameter, support ring, base stability and filled-bottle weightBody guides, discharge transfer and height settings may still change
Different neck or capNeck-finish drawing, thread, closure dimensions and application requirementsNeck grips, stars, cap handling and capping tooling need a compatibility review
Still, hot-fill or carbonated dutyHeat/pressure resistance and the validated product conditionFilling principle, handling and process controls; this is not simply a bottle change

Machine selection and configuration

Inputs to confirm before configuration

  • Bottle drawing and physical samples
  • Neck finish, support ring and cap drawing
  • Bottle height, diameter, volume and weight
  • Still, hot-fill or carbonated duty
  • Bottle supply method and orientation
  • Changeover family and acceptable change time

Machine selection and configuration

Prepare the Bottle Evidence for Your RFQ

PET bottle neck finish

Compare the finish and support-ring details, not only a nominal neck diameter.

PET bottle neck finish

Engineering decision guide

Continue the buyer decision path

Use these pages in sequence to understand, compare, plan, choose and prepare a project-specific request.

  1. PET Bottle Filling Machine

    Match the PET bottle, neck finish, support geometry, cap and beverage process to a verified handling and filling concept.

  2. Filling Technology Comparison

    Compare gravity, hot-fill and isobaric routes against the same product, package, acceptance and cleaning facts.

  3. Filling Machine Capacity Guide

    Define required saleable output by bottle size, product, shift pattern and planned efficiency before comparing nominal machine rates.

  4. Filling Machine Selector

    Generate a preliminary technology route from beverage, process, package and output inputs, then verify open assumptions with an engineer.

  5. Request a Filling Machine Recommendation

    Send a structured machine brief with the known product, package, output, site and project facts, while marking unknowns openly.

Buyer questions

Frequently asked questions

Which PET bottle details can change the filling machine?

Neck finish, support ring, dimensions, body stability, base design, heat or pressure resistance and the closure can all change handling and change parts.

Does bottle volume alone select a PET bottle filling machine?

No. Two bottles with the same nominal volume can have different necks, diameters, heights, base geometry, wall distribution and stability. Controlled drawings and representative samples are needed.

Can the same PET bottle be used for water, hot fill and carbonated drinks?

Do not assume so. Heat-set performance, vacuum response, internal-pressure resistance, base design, neck stability and closure suitability must match the actual beverage process.

Can a 500 ml PET filling machine also fill 1.5 L bottles?

Possibly, but the volume alone is insufficient. Confirm both bottle drawings, neck finish, cap, machine adjustment range, change parts and required output. The 500 ml catalog rate is not a guaranteed 1.5 L rate, and matching neck finishes do not eliminate every handling adjustment.

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Next machine-selection action

Let the PET package define the handling basis.

Share the bottle and closure drawings, samples and process condition before change parts are discussed.